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How to quickly troubleshoot vulcanization rubber machines?

2024-06-04 15:10:20
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How to quickly troubleshoot vulcanization rubber machines?
Vulcanized rubber machine is a device used for vulcanizing rubber products, commonly used in the rubber product industry. Due to frequent use, malfunctions may sometimes occur, affecting production efficiency and product quality. When encountering malfunctions in the vulcanization rubber machine, we need to quickly troubleshoot to ensure the normal operation of the equipment. The following will introduce some common faults and troubleshooting methods of vulcanized rubber machines.
1、 Troubleshooting and solution for difficult starting of vulcanized rubber machine: 1. First, check if the power cord is disconnected or the plug is loose. If so, reconnect or tighten the plug; 2. Check if the motor coil is burnt out. You can use a multimeter to measure the resistance value of the coil. If a short circuit or open circuit is found, the motor coil should be replaced; 3. Check if the contactors and relays in the control circuit are malfunctioning. If any problems are found, replace the corresponding components; 4. Check whether the overload protection device of the motor is working. If it is found that the action is not sensitive, check whether the setting and wiring of the protection device are correct; 5. Check if the control circuit is closed. If the control circuit is found to be disconnected, it should be closed; 6. Check if there is any abnormal sound in the drive part. If there is any abnormal sound, stop the machine immediately for inspection.

2、 Troubleshooting and solution for high temperature of vulcanized rubber machine: 1. Check if the heat dissipation system of the vulcanized rubber machine is unobstructed. If any blockage or malfunction is found in components such as heat dissipation fins and fans, they should be cleaned or replaced; 2. Check if the temperature control device of the heating system is working properly. If the temperature control device is found to be malfunctioning, it should be replaced or repaired; 3. Check if the internal resistance of the vulcanized rubber machine is too high. If it is found to be too high, check the power circuit to eliminate problems caused by unstable voltage or excessively long power circuit; 4. Check if the motor of the vulcanizing rubber machine is overloaded. If overload is found, check if the equipment load is too large. If it is too large, reduce the load.
3、 Troubleshooting and solution for abnormal pressure in vulcanized rubber machine: 1. Check whether the pressure sensor of the vulcanized rubber machine is working properly. If a sensor fault is found, the sensor should be replaced; 2. Check if the pressure control valve of the vulcanized rubber machine is working properly. If a valve malfunction is found, it should be repaired or replaced; 3. Check if there is any blockage in the exhaust system of the vulcanized rubber machine. If any blockage is found, the exhaust system should be cleaned or rearranged.
4、 Troubleshooting and solution for abnormal speed of vulcanized rubber machine: 1. Check if there is any abnormal sound in the driving part of the vulcanized rubber machine. If there is any abnormal sound, it should be inspected and repaired; 2. Check if the transmission part of the vulcanized rubber machine is normal. If the transmission belt is found to be loose or worn, it should be adjusted or replaced accordingly; 3. Check if the drive motor of the vulcanizing rubber machine is working properly. If any motor faults are found, they should be repaired or replaced; 4. Check whether the control system of the vulcanized rubber machine is normal. If the control system is found to be malfunctioning, repair or replace relevant components should be carried out.

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