How to design and debug the electrical system of the vulcanized rubber machine?

How to design and debug the electrical system of the vulcanized rubber machine?
The electrical system of the vulcanized rubber machine refers to the electrical equipment that controls the operation and automation process of the vulcanized rubber machine. The design and debugging of the electrical system are crucial for the normal operation of the vulcanized rubber machine. The following will provide a detailed introduction to the design and debugging of the electrical system of the vulcanized rubber machine.
1、 Electrical system design
Determine the working principle and functional requirements of the vulcanization rubber machine: Before designing the electrical system, it is necessary to understand the working principle and functional requirements of the vulcanization rubber machine, including parameters such as vulcanization temperature, time, degree of vulcanization, pressure, etc.
Electrical component selection: Select appropriate electrical components, such as contactors, relays, switches, sensors, etc. To ensure the reliable quality of electrical components and meet the requirements of vulcanizing rubber machines.
Design the electrical wiring diagram of the vulcanized rubber machine: Based on the working principle and functional requirements of the vulcanized rubber machine, design the electrical wiring diagram of the vulcanized rubber machine, including the connection lines between equipment, the layout of electrical components, etc.

Electrical control system design: Based on the functional requirements of the vulcanized rubber machine, design the electrical control system, including the design of hardware circuits and software programs. The hardware circuit design mainly includes input and output circuits, control circuits, and power circuits. Software program design mainly includes control logic, human-machine interface, etc.
Safety design: In the electrical system design process of vulcanized rubber machines, safety factors should be fully considered, including overload protection and short circuit protection of electrical components, to ensure that accidents do not occur during operation.
2、 Electrical system debugging
Confirm electrical system wiring: Before conducting electrical system debugging, it is necessary to confirm whether the wiring of the electrical system is correct. Check the quality and firmness of the wiring. If there are any wiring errors or looseness, they should be corrected in a timely manner.
Confirm the power supply voltage of the vulcanized rubber machine: Confirm whether the power supply voltage of the vulcanized rubber machine meets the equipment requirements. If the power supply voltage of the electrical system is unstable, it may cause the vulcanized rubber machine to malfunction or damage the electrical components.
Perform initial power on test: After confirming that the power supply voltage is normal, perform the initial power on test. Test whether all electrical components of the vulcanized rubber machine are working properly, including contactors, relays, switches, etc. At the same time, test whether the various functions of the vulcanization rubber machine are normal, such as vulcanization temperature adjustment, time adjustment, pressure control, etc.
Perform functional debugging: After confirming that all electrical components and functions of the vulcanizing rubber machine are normal, perform functional debugging. According to the working principle and functional requirements of the vulcanization rubber machine, debug various functions of the vulcanization rubber machine, including vulcanization temperature control, time control, pressure control, etc.
Conduct stability testing: After functional debugging is normal, conduct stability testing to verify whether the electrical system of the vulcanizing rubber machine can operate stably. Test whether the vulcanization rubber machine experiences malfunctions or abnormal situations during long-term operation.
Conduct safety testing: After the stability test is normal, conduct safety testing to verify whether the electrical system of the vulcanizing rubber machine meets safety requirements. Test whether the overload protection, short circuit protection, etc. of the electrical system are working properly.